PROJECT190.COM — W201 RUST INSPECTION SHEET
FILE / W201.CORROSION — FIELD SHEET
SUBJECT / VEHICLE
INSPECTION / 10 POINTS 0 / 10
01 Rear subframe mounting points CRITICAL

On a lift. Probe the box sections around all four mounts — sound steel knocks, rot thuds.

02 Front strut towers CRITICAL

Bonnet open. Tower tops and inner-wing seams — bubbling seams or cracks around the damper mount.

03 Jacking points & sill ends

All four corners. Thumb-press the tubes and surrounding sill — fresh underseal only here is a tell.

04 Screen surrounds (front & rear)

Trim edges, A-pillar bases, scuttle corners. Check parcel-shelf corners inside for water stains.

05 Rear wheel arch lips

Thumb under each lip; push up at the quarter seam. Lip rot is cosmetic, seam rot is structural.

06 Boot floor & spare wheel well

Carpet and spare out. Surface rust is normal; holes at the drain plug or seams are not.

07 Floorpans

From below, never through the carpet. Probe seams and previous welding.

08 Door bottoms

Drain holes clear? Bubbling along the lower skin edge?

09 Battery tray area

Acid-spill corrosion — localised and repairable, but check it has not spread to the tower seam.

10 Fuel filler recess & bonnet edge

Slow-moving cosmetic spots. Note for negotiation, not alarm.

OUTPUT / VERDICT PENDING
// Grade the points above. The verdict updates as you go — thresholds follow the corrosion map's repair-or-walk-away table.
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